ANDRITZ to deliver DCS checkout and operator training simulator for Klabin’s Puma II project, Brazil

ANDRITZ Brasil Ltda., part of international technology Group ANDRITZ, has received an order to supply dynamic simulation solutions for Klabin’s Puma II pulp mill project in Ortigueira, Paraná, Brazil.

ANDRITZ Automation will be responsible for development of the dynamic simulation models, DCS checkout (DCS logic test and validation) and operator training simulator (OTS). ANDRITZ’s proprietary simulation tool IDEAS™ will be used to model the recovery boiler #2 and power boiler #2 supplied by ANDRITZ and the evaporator #2 supplied by another vendor. The simulated models will be used to test and verify process design concepts, identify and correct errors in the control logic and provide realistic, hands-on training modules for the operators, helping Klabin to achieve a faster and smoother start-up. In addition, the simulator will allow training of operators on the core processes in a risk-free environment prior to operating the actual plant.

“The well proven ANDRITZ IDEAS simulation tool has been used during commissioning, start-up and training in almost all pulp & paper greenfield projects in Brazil since 2002. We are very proud that Klabin decided again to choose IDEAS as the main simulation tool for the Puma II project. IDEAS’ incomparable technology, its unique training platform as well as the outstanding results from the Puma°I project, where ANDRITZ supplied simulation tools for key process areas in addition to major equipment and technologies, were decisive in award of the order to ANDRITZ,” says Leonardo Alves, Application and Sales Manager in Brazil for the Automation division. “Today, IDEAS software is also used to create digital twins of client mills. These digital twins run online. This kind of application can be used to measure the conditions and/or physical characteristics of a process and provide virtual measurements where real-world measurements are impossible, thus real-time plant optimization has become a reality,” he concludes.

For Klabin’s Puma II project, ANDRITZ will supply energy-efficient and environmentally friendly pulp production technologies and key process equipment, including the wood processing plant, recovery boiler, power boiler and white liquor plant.